Mobile Jaw Crushing Plant

mobile curshing plant of aston

Mobile jaw crushing plant series is a new generation of rock crushing equipment independently developed by Aston Machine, designed for primary crushing of hard rock, recycled materials, and demolition waste.

This equipment can reach any location on the work site under any terrain conditions. This reduces material handling operations and facilitates the coordination of all auxiliary machinery. The mobile vehicle adopts an advanced ship-shaped design, resulting in a more robust overall structure and more stable operation. The main crushing equipment uses a 6CX jaw crusher, which compared to traditional jaw crushers, allows for flexible switching between coarse and fine crushing, significantly improving the crushing ratio. It is currently one of the most advanced and cost-effective crushing equipment in the industry.

This equipment is widely used in industries such as metallurgy, chemical engineering, building materials, and hydropower, where mobile crushing solutions are frequently required. It is particularly well-suited for on-site crushing in infrastructure projects including highways, railways, and hydropower developments.

Hydraulic CSS Adjustment

Wheeled Undercarriage

Diesel, Electric, or Dual Power

High-manganese Jaw Plates (longer life)

Remote Control & Intelligent Monitoring

mobile jaw curshing plant

Technical Specification

ModelDevice ConfigurationAdjustable Range of Discharge Opening (mm)Capacity (t/h)Transport Dimension (mm)
AS15LZSW3896 + LF15040-100100-20013050×2950×3100
AS25LZSW4211 + LF25050-120200-40012750×3000×3700
AS35LZSW4213 + LF35050-200300-50014360×3000×3800
AS69LZSW3896 + PE6960-125100-18012500×2950×3000
AS96LZSW3896 + SC9660-175120-45513500×3400×2800
AS106LZSW4211 + SC10670-200155-58014400×3600×3000
AS110LZSW1349 + SC11070-250190-62518470×6840×3000

Other capacities available upon request.

Applicable Material

Limestone, granite, marble, basalt, iron ore, river pebble, shale, lapis, coal, cobblestone, construction waste.

Key Features

  • High-Strength Jaw Plates

Made of high manganese steel, extending service life by 30% compared to standard plates.

  • Hydraulic Discharge Setting

Adjust the CSS (closed side setting) in seconds via remote control – reduces downtime.

  • Low Transporation Cost

The plant crushes materials directly on site without the need for off-site transport, significanlty reducing material handling and transportation costs.

  • Wheeled Undercarriage

A towable wheeled chassis needs no extra transport vehicle.

  • Smart Control + Remote

One operator can manage feeding, crushing, and discharge from a tablet or cabin.

  • Superior Performance

Featuring a simple, rational, and compact structure, each machine undergoes multiple strict inspections to ensure excellent quality and reliable performance.

  • Flexible Configuration

The system can be configured as a two-stage or three-stage crushing plant, offering high flexibility and the option for independent use.

Working Principle

After entering the crushing chamber, the material first falls onto the high-speed rotating movable hammers, where it undergoes initial crushing under the combined action of the hammers and impact plates, and is initially pulverized within the hammering area. Subsequently, after multiple high-frequency, repeated hammering and impacts, the material falls to the central baffle and gradually accumulates. It then slides down into the throwing disc of the lower high-speed rotating rotor, where it is thrown at high speed towards the impact plates. During hte collision and descent, it is subjected to forced impact, crushing, and grinding by the moving hammers.

Therefore, the material undergoes multiple rounds of compound crushing, scouring, and grinding during its descent under its own gravity, ultimately achieving a fine crushing effect.

Advantages Compared with Stationary Crushing Plant

Compared to traditional fixed crushing plants, the mobile jaw crushing plant offers:

  • No foundation construction required
  • Faster installation and commissioning
  • Lower transportation and handling costs
  • Greater flexibility in different working sites
  • Better adaptability for temporary or remote projects

This makes it a cost-effective solution for modern crushing operations.

Mobile Crushing Plant Configuration Options

A mobile jaw crushing plant can be used in different production line configurations:

  • Primary crushing only system (jaw crusher + feeder)
  • Two-stage crushing system (jaw crusher + impact crusher or cone crusher)
  • Three-stage crushing system (jaw + cone + screening unit)

These flexible configurations allow customized solutions based on material type and output requirements.

Maintenance and Spare Parts

To ensure long-term stable operation, regular maintenance is essential:

  • Check jaw plates and replace when worn
  • Lubricate bearings and moving parts regularly
  • Inspect conveyor belt tension
  • Clean dust and material buildup

Proper maintenance significantly extends machine lifespan and improves efficiency.

FAQ

What materials can a mobile jaw crushing plant process?

It can handle hard and abrasive materials such as granite, basalt, limestone, and ore, etc.

Can it crush wet or sticky material?

Yes, but we recommend the optional anti-clogging plates and a larger discharge opening to prevent build-up.

What’s the fuel consumption per hour?

Under full diesel power, consumptionis approximately 22-28L/h. Using electric drive reduces operating costs significantly.

Do you provide spare parts and remote technical support?

Yes. We stock jaw plates, belts, bearings, and electrical components. Remote video support is available 24/7.

Is it suitable for remote job sites?

Yes, its mobility makes it ideal for remote or temporary construction projects.

Can the output size be adjusted?

Yes, by adjusting the jaw settings, different output sizes can be achieved.

Does it require a foundation?

No, it can operate directly on the site without complex installation.